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We create molds in-house based on customer specifications. Depending on the number of items ordered, the tool is made from wood or cast aluminum.
Once the mold is manufactured, our experts choose the appropriate plastic for your product. It is imperative to choose the correct materials as different plastics have different characteristics. These include formability, impact strength, shrinkage rate, availability, color, and ability to be painted.
Now, the selected plastic is placed in a frame. The plastic sheet is then heated in an oven to the desired temperature. Accurate temperature control is imperative, as the plastic must be uniformly heated.
18K+
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110K+
When the correct temperature is reached, and the sheet is sufficiently flexible, it is transferred from the oven, and the mold is hydraulically raised to meet the plastic. The base, on which the tool sits, has numerous small holes that allow a vacuum to be applied. This vacuum pulls the plastic tightly around the tool. The next step is to cool the molded plastic, which is accomplished by large fans blowing on the formed plastic from all sides.
When the plastic form is cool, it is separated from the mold by reversing the process and forcing air through the small holes in the base. Once the molded piece is released from the tool, it is transferred to the trimming station, where it undergoes a 2-steps process to remove excess material. All excess material is recycled.
The final step in the process is quality control to ensure that it meets our high standards as well as the customer’s specifications.
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Eliminate all unnecessary tools, parts, and instructions. Go through all tools, materials, and so forth in the plant and work area. Keep only essential items and eliminate what is not required, prioritizing things as per requirements and keeping them in easily-accessible places. Everything else is stored or discarded.
There should be a place for everything, and everything should be in its place. The place for each item should be clearly labeled or demarcated. Items should be arranged in a manner that promotes efficient workflow, with equipment used most often being the most easily accessible.
Keep the workplace tidy and organized. At the end of each shift, clean the work area, and be sure everything is restored to its place. This makes it easy to know what goes where and ensures that everything is where it belongs.
Work practices should be consistent and standardized. All work stations should be identical. All employees should be able to work in any station doing the same job with the same tools that are in the same location in every station. Everyone should know exactly what his or her responsibilities are for adhering to the first three S's.
Maintain and review standards. Once the previous four S's have been established, they become the new way to operate. Maintain focus on this new way and do not allow a gradual decline back to the old ways. While thinking about the new way, also be thinking about yet better ways.
Find out more about the 5S Program and how we implement it with our day-to-day operations at Plastic Forming Inc.
Thermoforming is a process in which a sheet of plastic is heated to a flexible state, stretched over or into a mold, allowed to cool, and removed from the mold for trimming.
The first step in the Thermoforming process is the creation of a mold from which a tool will be made. We create molds in-house based on customer specifications.
It is imperative to choose the correct materials as different plastics have different characteristics. These include formability, impact strength, shrinkage rate, and more.
The plastic sheet is then heated in an oven to the desired temperature. Accurate temperature control is imperative, as the plastic must be uniformly heated.
When the correct temperature is reached, and the sheet is sufficiently flexible, it is transferred from the oven, and the mold is hydraulically raised to meet the plastic.
At our Plastic Forming, Inc., we take pride in guiding you through every step of your project, from concept to completion, ensuring a seamless and successful manufacturing process.
Our team is fully committed to your project's success, dedicating their expertise and resources to deliver high-quality plastic forming solutions tailored to your unique requirements and specifications.
Experience the advantage of in-house CAD design services at our Plastic forming company, enabling us to swiftly transform your ideas into precise and innovative plastic designs, streamlining the production process.
Have questions or need assistance? Contact our knowledgeable specialists today, and let’s discuss how our Plastic forming solutions can bring your ideas to life and exceed your expectations.
Customers Rave About Our Exceptional Custom Plastic Products!
"I had an amazing experience working with Plastic Forming Inc. Their expertise, professionalism, and exceptional customer service stood out throughout the collaboration. They carefully listened to our requirements and understood our project goals. The end product exceeded our expectations! I highly recommend Plastic Forming Inc. as a trusted partner for top-notch plastic forming services."
"I am thrilled to share my experience with PFI and the remarkable custom plastic product they created for me. From the initial consultation to the final result, their expertise and attention to detail were exceptional. The product they delivered exceeded my expectations in every way. I highly recommend Plastic Forming Inc. for their outstanding craftsmanship, attentive customer service, and the ability to bring custom plastic visions to life."
"I am absolutely delighted with the custom plastic product I received from Plastic Forming Inc. They exceeded my expectations in every aspect of the process. From the initial concept discussions to the final delivery, their attention to detail and commitment to quality were outstanding. The final product not only met my specifications but also showcased their exceptional craftsmanship and expertise in plastic forming. I highly recommend Plastic Forming Inc. for anyone seeking top-notch custom plastic solutions."
